Friday, April 12, 2013

Lead Acid Battery Protector

The circuit described right here can be used to  ensure  that  a  12 V  sealed  lead  acid  (SLA)  gel battery isn’t discharged too deeply. The  predominant part of the circuit is a bistable relay,  which is pushed by using the output of an op amp. 

Circuit diagram :

Lead Acid Battery Protector Circuit Diagram
The battery voltage is first diminished by way of D1, R1,  P1 and R2, and then repeatedly compared  with a reference voltage set up with the support of diode D2.  When the battery discharges too much and  its terminal voltage drops beneath the level  set by using P1, the output of the opamp becomes  High, which causes the relay to toggle. This  in turn isolates the weight from the battery. The  battery will additionally be reconnected by manner of S1 once the  battery has been changed or recharged. 

The relay used in the prototype is a 5 V bistable type made through Omron (G6AK-234P-ST-US  5 VDC). The two windings of the relay each  have a resistance of 139 Ω (for the RAL-D 5  W-K made with the aid of Fujitsu that is 167 Ω). When the  battery voltage starts to develop into too low and  the relay is being reset the present consumption of the circuit is ready 45 mA. Shortly  after the burden has been disconnected, when the battery voltage upward throughsts above the reference  voltage once more, the reset coil will no longer be  powered and the current consumption drops  back to about 2.5 mA. 

The vary of P1 has deliberately been kept  small. With a reference voltage of 5.6 V (D2)  and a voltage drop of 0.64 V throughout D1, the circuit reacts within a voltage span of eleven.5 V and  11.8 V. This vary is clearly depending on the zener diode used and the tolerance. 

For a larger span you can use a larger value  for P1 without any problems. With the potentiometer at its mid setting the circuit switches  at about 11.6 V.
 
 
Author : Jürgen Stannieder

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