Solar Powered SLA Battery Maintenance

This circuit was designed to ‘baby-sit’ SLA (sealed lead-acid or ‘gel’) batteries using freely available solar power. SLA batteries suffer from relatively high internal energy loss which is not normally a problem until you go on holidays and disconnect them from their trickle current charger. In some cases, the absence of trickle charging current may cause SLA batteries to go completely flat within a few weeks. The circuit shown here is intended to prevent this from happening. Two 3-volt solar panels, each shunted by a diode to bypass them when no electricity is generated, power a MAX762 step-up voltage converter IC. 

Circuit diagram:

Solar Powered SLA Battery Maintenance Circuit Diagram

The ‘762 is the 15-volt-out version of the perhaps more familiar MAX761 (12 V out) and is used here to boost 6 V to 15 V.C1 and C2 are decoupling capacitors that suppress high and low frequency spurious components produced by the switch-mode regulator IC. Using Schottky diode D3, energy is stored in inductor L1 in the form of a magnetic field. When pin 7 of IC1 is open-circuited by the internal switching signal, the stored energy is diverted to the 15-volt output of the circuit. The V+ (sense) input of the MAX762, pin 8, is used to maintain the output voltage at 15 V. C4 and C5 serve to keep the ripple on the output voltage as small as possible. R1, LED D4 and pushbutton S1 allow you to check the presence of the 15-V output voltage.

D5 and D6 reduce the 15-volts to about 13.6 V which is a frequently quoted nominal standby trickle charging voltage for SLA batteries. This corresponds well with the IC’s maximum, internally limited, output current of about 120 mA. The value of inductor L1 is not critical — 22 µH or 47 µH will also work fine. The coil has to be rated at 1 A though in view of the peak current through it. The switching frequency is about 300 kHz. A suggestion for a practical coil is type M from the WEPD series supplied by Würth (www.we-online.com). Remarkably, Würth supply one-off inductors to individual customers. At the time of writing, it was possible, under certain conditions, to obtain samples, or order small quantities, of the MAX762 IC through the Maxim website at www.maxim-ic.com.

 

 

Streampowers

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12V Powered 12V Lead Acid Battery Charger with Indicator

Some of you might wonder why a charger is needed at all, to charge a 12 Volt battery from a 12 Volt source! Well, firstly the "12 Volt" source will typically vary anywhere from 11 Volt to 15 Volt, and then a battery needs a controlled charge current and voltage, which cannot result from connecting it directly to a voltage source. The charger described here is intended for charging small 12 Volt lead acid batteries, such as the gelled or AGM batteries of capacities between about 2 and 10 Ah, using a cars electrical system as power source, regardless of whether the car engine is running or not. I built this charger many years ago, I think I was still in school back then. On request of a reader of my web site, Im publishing it now, despite being a rather crude circuit.


It works, it is uncritical to build, and uses only easy-to-find parts, so it has something in its favor. The downside is mainly the low efficiency: This charger wastes about as much power as it puts into the battery. The charger consists of two stages: The first is a capacitive voltage doubler, which uses a 555 timer IC driving a pair of transistors connected as emitter followers, which in turn drive the voltage doubler proper. The doubler has power resistors built in, which limit the charging current. The second stage is a voltage regulator, using a 7815 regulator IC. Its output is applied to the battery via a diode, which prevents reverse current and also lowers the voltage a bit.


The resulting charge voltage is about 14.4V, which is fine for charging a gelled or AGM battery to full charge, but is too high as a trickle charger, so dont leave this charger permanently connected to a battery. If you would like to do just that, then add a second diode in series with D3! There is a LED connected as a charge indicator. It will light when the charge current is higher than about 150mA. The maximum charge current will be roughly 400mA. There is an auxiliary output, that provides about 20V at no load (depending on input voltage), and comes down as the load increases. I included this for charging 12V, 4Ah NiCd packs, which require just a limited current but not a limited voltage for charging.


Note that if the charge output is short-circuited, the overcurrent protection of U2 will kick in, but the current is still high enough to damage the diodes, if it lasts. So, dont short the output! If instead you short the auxiliary output, the fuse should blow. I built this charger into a little homemade aluminum sheet enclosure, using dead-bug construction style. Not very tidy, but it works. Note the long leads on the power resistors. They are necessary, because with shorter leads the resistors will unsolder themselves, as they get pretty hot! The transistors and the regulator IC are bolted to the case, which serves as heat sink. The transistors dont heat up very much, but the IC does.

 

 

 

Source by Streampowers

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